ISOCE
Heavy Duty Push Back Rack System (500–5000kg)
- Capacity
- 500–5,000 kg / level
- Depth
- 2 to 6 Pallets Deep
- Structure
- Nested Steel Carts
- Finish
- Powder Coated / Galvanized
Engineering High-Density Push Back Pallet Racking Solutions
IronMax Storage Solutions Co., Ltd. specializes in structural engineering and direct manufacturing of heavy duty push back racking systems. Designed to double or triple warehouse storage density compared to standard selective pallet racking, push back systems utilize nested cart mechanisms traveling on inclined structural steel rails.
Operating under the Last-In, First-Out (LIFO) inventory control principle, forklift operators remain in the main aisle, pushing existing pallets back when adding new stock. When a front pallet is retrieved, gravity seamlessly glides the remaining pallets forward to the picking face, drastically reducing loading and unloading cycle times.
High Load Capacity
Engineered to safely accommodate 500 kg to 5,000 kg per beam level, with lane depths spanning 2 to 6 pallets deep.
Cubic Space Optimization
Eliminates multiple forklift aisles, reclaiming up to 75% of wasted aisle floor space for productive storage.
Heavy-Duty Cart Engineering
Precision-welded nested carts equipped with sealed steel bearings ensure zero binding and smooth movement.
Cold-Storage Ready Finish
Available in hot-dip galvanized coating or epoxy powder finish designed for sub-zero freezer operations.
Catalog Selection
Featured Push Back Racking Models
Standard and custom configurations built to international FEM, RMI, and ISO safety standards.
ISOCE
Custom Galvanized Push Back Shelving
- Material
- Structural Q235B / Q355B Steel
- Corrosion
- Hot-Dip Galvanized
- Environment
- Cold Storage & Freezers
- Service
- OEM / ODM Custom Design
ISOQC
Corrosion-Protected Push Back Racking
- Surface
- Epoxy Powder Coating
- Colors
- Blue, Orange, Custom
- Safety
- Integrated End Stops
- Application
- High-Density Distribution
ISOCE
Intensive Storage Industrial Push Back Rack
- Utilization
- Up to 90% Occupancy Rate
- Pallet Types
- Euro, GMA, Custom Steel
- Bearings
- Heavy-Duty Flanged Wheels
- Pitch
- 50mm / 75mm Adjustable
ISOCE
1000kg Duty Press-In Push Back System
- Load Rating
- 1,000 kg / pallet slot
- Flow Type
- LIFO (Last In First Out)
- Assembly
- Boltless Beam Locking
- Lead Time
- 15–20 Production Days
ISOQC
Inventory Management Push Back Racking
- Operation
- Standard Counterbalance Forklift
- Selectivity
- 100% Lane Level Access
- Protection
- Upright Frame Protectors
- Certification
- CE, ISO9001, AS4084
Technical Specifications & Design Parameters
Every push back racking project manufactured by IronMax Storage Solutions Co., Ltd. undergoes rigorous engineering stress analysis based on seismic factors, vertical height clearance, forklift tilt angles, and pallet deflection parameters.
| Feature Parameter | Standard Specification | Heavy-Duty Custom Option |
|---|---|---|
| Load Capacity per Level | 500 kg – 2,500 kg | Up to 5,000 kg |
| Lane Depth Options | 2, 3, or 4 Pallets Deep | 5 or 6 Pallets Deep |
| Steel Material Grade | Q235B Cold Rolled Steel | Q355B High-Yield Structural Steel |
| Rail Slope Incline | 1.5% to 2.5% Standard Pitch | Calibrated for Specific Pallet Loads |
| Cart Guidance Mechanism | Heavy-Duty Steel Bearings & Rollers | Flanged Low-Friction Alloy Wheels |
| Surface Coating Thickness | 60–80 Microns Epoxy Powder | Hot-Dip Galvanized > 65 Microns |
Frequently Asked Questions
Push Back Racking Engineering FAQ
How does a push back racking system operate?
Push back racking utilizes inclined structural rails and a series of nested rolling carts. The first pallet is placed on the top cart. When the second pallet is loaded, the forklift pushes the first pallet back, revealing the next cart beneath. Retrieval works via gravity: as pallets are unloaded from the aisle, remaining pallets glide forward automatically.
What is the difference between push back racking and drive-in racking?
Unlike drive-in racking, push back racking does not require forklift trucks to drive into the rack lanes. Operators remain in the main aisle, resulting in faster handling speeds, reduced rack frame damage, and higher selectivity across individual storage lanes.
Can IronMax customize push back racks for existing pallet dimensions?
Yes. IronMax Storage Solutions Co., Ltd. customizes cart dimensions, rail lengths, upright profile gauges, and load capacities based on your specific pallet sizes (Euro, GMA, or industrial custom steel pallets) and warehouse CAD layouts.
What documentation and quality checks are provided for export orders?
Each export order includes steel mill material test reports, dimensional inspection logs, coating thickness verification, step-by-step assembly drawings, and remote video installation support from our engineering team.
Request a Free Layout Design & Quote
Send your warehouse dimensions, clear ceiling height, pallet specifications, and target load capacity to our engineering team. We respond within 24 hours with custom CAD layouts and direct factory pricing.
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